Zinc Nickel Plating Vs Cadmium Plating

We are currently looking for an alternative to cadmium plated parts.

Zinc nickel plating vs cadmium plating.

The key difference between zinc and nickel plating is that the purpose of zinc plating is to apply a thin coating of zinc on a conductive substance whereas nickel plating involves the application of a thin layer of. In industrial terms plating refers to the coating of a conductive material with a metal. In 1956 over 60 percent of all cadmium was used for coating iron or steel. Zinc nickel is used to plate fasteners for use in high corrosion areas under the hood and chassis joints.

Zinc nickel provides performance for the cost premium relative to zinc and cadmium plating. The argument for an equivalent to cadmium plate has been going round and round. When the industry was looking for a viable replacement to cadmium they tried zinc electroplate. Developed an acid zinc nickel plating process in 1992 as an alternative to cadmium plating in aerospace applications.

Main difference cadmium plating vs zinc plating. Summary zinc vs nickel plating. However over the years this has decreased to as little as 7 percent in 2006 and materials like zinc nickel plating are seeing more and more use. It is very important to not specify cadmium plating indiscriminately because of its health effects in fact it is prohibited from many applications in many countries.

A discussion started in 2002 but continuing through 2019. Zinc alloys zinc cobalt zinc nickel zinc iron and tin zinc are the most common substitutes. Zinc nickel delivers corrosion resistance and high electrical conductivity. Zinc nickel alloy plating with 10 to 14 nickel in the deposit provides a corrosion resistant solution.

Zn ni alloy coatings usually composed of approximately 85 zinc and 15 nickel are electroplated on carbon steel as a protective coating in a process similar to the way zinc coatings are applied. In search of alternatives. The parts are threaded assemblies and maintaining tight dimensions is critical. In conclusion zinc plating and nickel plating are very important processes in the industry.

In electronics zinc nickel is used to plate connectors where zinc nickel has been used as a direct cadmium replacement. To overcome this shortcoming multi layer metal plating can be used and nickel is the intermediate layer. Zinc nickel can also provide high temperature corrosion protection about 500 f where many other finishes begin to fall off in performance. 2 since then zinc nickel technology has become increasingly popular in other industries.

This coating can be for a decorative purpose corrosion inhibition to harden improve wearability reduce friction alter conductivity etc. The disadvantage is that it has porosity.